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Thermo-mechanical simulation is a very effective tool to understand the effects of the interplay of heat and deformation on resulting properties of steels and materials. Leading experts, from India and abroad, engaged in this important area of steel/material processing have made valuable contributions, which are the outcome of painstaking research and constitute a repository of valuable information.
The sixty-three articles included in this compendium cover diverse areas of research ranging from thermo-mechanical controlled processing; microstructural engineering; hot deformation, recrystallization and grain growth; emerging trends in steel products; process simulation; mathematical modelling; advances in materials characterization and process optimization, which will definitely help in charting the course for future research and development in this very exciting field.
Contents:
Section I: Novel Insights into Material Behaviour through Simulation and Modeling
Predicting the Occurrence of Dynamic Transformation and Rolling Mill Loads Drops by Hot Torsion and Compression Testing — John J. Jonas, Chiradeep Ghosh, Xavier Quelennec and Vladimir V. Basabe Microstructural Simulations via Thermal Processing of Roll Bonded Steel Laminates — David K. Matlock, Ralph J. Johnson, Emmanuel De Moor and John G. Speer Process Modeling of Niobium Microalloyed Line Pipe Steels — S.V. Subramanian, Md Kashif Rehman, H. Zurob and J.M. Gray
Section II: Advances in Thermo-mechanical Controlled Processing
Development of a New Direct Quenched Abrasion Resistant Steel — Esko Kinnunen, Ilkka Miettunen, Mahesh C. Somani, David A. Porter, L. Pentti Karjalainen, Ilari Alamattila, Anu Kemppainen, Tommi Liimatainen and Vilma Ratia Phase-Field Simulation of the Thermomechanical Processing of Steels — Rongshan Qin and Xu Tan Thermo-Mechanical Behavior in Steels: Transformation Plasticity — Heung Nam Han, Yi-Gil Cho, Hoon-Hwe Cho, Moon-Jo Kim, Dong-Wan Kim and Yang-Hoo Kim Influence of Boron on the Hardenability of Unalloyed and Low Alloyed Steel — Anjana Deva, Saikat K. De, Vinod Kumar, M. Deepa and B.K. Jha Refinement of Ferrite Grain Size Near to the Ultra-Fine Range by Single-Pass and Multi-Pass Thermo-Mechanical Compression — D. Chakrabarti, S. Patra, A. Haldar and Vinod Kumar An Empirical Prediction Model of the Incremental Strengthening of Ferrite/Pearlite Steels with Additions of Vanadium and Nitrogen with Emphasis on the Effective Nitrogen Level — Robert J. Glodowski Development of Bulk Ultrafine-Grained Cold Reducible Grade Low Carbon Steel Produced by Equal Channel Angular Pressing — Rajpal Singh, Santosh Kumar, N.K. Mukhopadhyay, G.V.S. Sastry and R. Manna Evolution of Microstructure, Microtexture and Texture during Thermo Mechanical Processing of Zirconium Alloy Structural Components — D. Srivastava, N. Keskar, K.V. ManiKrishna, S. Neogy, G.K. Dey, S.K. Jha and N. Saibaba Thermomechanical Processing of 13/4 Martensitic Stainless Steel — Brij Kishor, G.P. Chaudhari and S.K. Nath
Section III: Microstructural Engineering
Deterministic Approach for Microstructurally Engineered Formable Steels — G. Anand, S. Datta and P.P. Chattopadhyay Characterisation of Residual Stress in Electron Beam Welded P91 Plates by Neutron Diffraction— Amrita Kundu, Peter John Bouchard, Santosh Kumar and Gautam Kumar Dey Thermo-mechanical Processing and Process Modeling of Power Plant Materials — A.K. Bhaduri, Dipti Samantaray and Sumantra Mandal Evolution of Microstructures and Mechanical Properties of Thermomechanically Processed Ultrahigh Strength Steels — S. Chatterjee and S.K. Ghosh Role of Base Metal Microstructure on Tensile Properties and Weldability of Simulated Continuously Annealed Advanced High Strength Steels — Kumkum Banerjee Effect of Strain, Strain Rate and Temperature of Hot Deformation on Microstructural Evolution of Ti and V Microalloyed Steel — Deepak Kundalkar and Asim Tewari Acoustic Emission during Tensile Plastic Deformation of 2.25Cr-1Mo Steel — A.B. Pattnaik and B.B. Jha Aging Response of Experimental Co-Ni Containing Secondary Hardening Ultra High Strength Steel — R. Veerababu, K. Satya Prasad, R. Balamuralikrishnan, S. Karthikeyan and K. Muraleedharan Microstructure Modelling for Line Pipe Steels in Hot Strip Mill — Pradeep Agarwal, H.A. Lanjewar, R. Madhusudhan, S. Manjini and Ashish Chandra
Section IV: Hot Deformation, Recrystallization and Grain Growth
Modelling Grain Size Distributions during TMCR of Nb-microalloyed Steels — M. Strangwood and C.L. Davis Investigation of Progress in Dynamic Recrystallization in Two Austenitic Stainless Steels Exhibiting Flow Softening — A. Sarkar and J.K. Chakravartty Comparison between Conventional Annealing and Rapid-Transformation Annealing of Low-Carbon Steel — A. Karmakar and D. Chakrabarti Microstructure, Deformation and Fracture Behavior of Cr-Mo-V Steels — C. Gupta, J.K. Chakravartty and S. Banerjee Microstructural Evolution and Mechanical Properties of Type 304L Stainless Steel Processed in Semi-Solid State — Dipti Samantaray, Vinod Kumar, A.K. Bhaduri and Pradip Dutta Thermo-Mechanical Simulation of Hot Extrusion Process for Zr-2.5Nb-0.5Cu — S.K. Jha, Kumar Vaibhaw, V. Raizada, N. Saibaba, D. Srivastava and G.K. Dey Optimization of Batch Annealing Parameters for Low Carbon Steel — M.B.N. Raju, Dharmendra Kumar, Ravi Prakash, N. Rajesh and Geert Paulussen
Section V: Emerging Trends in Steel Products
Evaluation of DQ&P Processing Route for the Development of Ultra-high Strength Tough Ductile Steels — Mahesh C. Somani, David A. Porter, L. Pentti Karjalainen and Devesh K. Misra Structure-Property Correlation in TRIP Aided Steels — Shiv Brat Singh, Tanmay Bhattacharyya, Ravi Ranjan, Sandip Bhattacharyya and Debashish Bhattacharjee Copper Precipitation in IF Steels — O.N. Mohanty, R. Rana and S.B. Singh Ratcheting Behaviour of Tensile Pre-strained Interstitial Free Steel — Partha Sarathi De, P.C. Chakraborti, M. Shome, B. Bhattacharya and D. Bhattacharjee API X 70 Grade HR Coils for ERW Pipes — Santosh Kumar, S.K. Shukla, S.K. De, Atul Saxena, B.K. Jha, B. Mishra, Alok Verma and S. Mallik Influence of Ti Microalloying on the Microstructures and Mechanical Properties of Hot Rolled C-Mn LPG Steel — S.N. Prasad, B.K. Jha, Santosh Kumar and A.S. Mathur Efficient Mobility Solution Using New Concept — Dhananjay Kumar
Section VI: Process Simulation
Improved Simulation of Continuous Casting to Predict Transverse Corner Cracking in Microalloyed Steels — K.M. Banks, A.S. Tuling and B. Mintz Thermodynamic and Kinetic Modeling Tools and their Application to the Lifecycle of Stainless Steel — Åke Jansson, Anders Engström, Johan Bratberg, Qing Chen, Paul Mason and Pingfang Shi Introduction of Materials Modelling into Processing Simulation–Towards True Virtual Design and Simulation — Zhanli Guo, Nigel Saunders, A. Peter Miodownik and Jean-Philippe Schillé Property Enhancement in Metastable 301LN Austenitic Stainless Steel through Strain-Induced Martensitic Transformation and its Reversion (SIMTR) for Metro Coach Manufacture — S. Srikanth, P. Saravanan, Vinod Kumar, D. Saravanan, L. Sivakumar, S. Sisodia, K. Ravi and B.K. Jha Evolution of Dual Phase Microstructure in Compact Strip Process by Simulation of Hot Strip Mill Parameters with Alloy Design — Mrigandra Singhai, Srimanta Sam, Neel Kant, R. Krishna, Vurity Saibabu, Anil Gargi, Ashok K. Vishwakarma and Pradip Patra Heat Affected Zone (HAZ) Thermal Simulation Studies on High Strength Structural Steel — B. Basu and K.K. Sarkar Improvement in Mechanical Properties through Physical Simulation of Hot Rolling Process — H.A. Lanjewar, R. Archana, D. Satish Kumar, S. Manjini, M. Singhai and P.K. Patra
Section VII: Mathematical Modeling
Modelling of Steelmaking Processes: Efforts at IIT-Kanpur — Dipak Mazumdar Numerical Modelling of Complex Manufacturing Process Chains in the Metal Forming Industry — Gabriel Mc Bain, Hendrik Schafstall and Stefan Zimmer Thermo-Mechanical Axial-Torsion Testing to Assess Workability – Modeling Using Finite Element Method and Experimental Validation — Utpal Borah, Diptimayee Samantaray, Shaju K. Albert, A.K. Bhaduri and T. Jayakumar Prediction of Roll Force during Hot Strip Rolling of CRNO Grades of Steel Using Mathematical-ANN Hybrid Model — S. Rath, P.P. Sengupta, Vinod Kumar, U. Bhaskar and Ram Avtar Modeling the Effect of Ladle Bottom Design on Flow Characteristics and Refractory Wear in Gas Stirred Ladles — Rajeev Kumar Singh and Y.K. Khanna Parametric Optimization of Closed Die Forging Process Using FEM and Taguchi Method — Md. Israr Equbal, Rajkumar Ohdar and P. Talukdar
Section VIII: Advances in Materials Characterization
Corrosion Characterization of Advanced Steels for Use in the Oil & Gas Industry — Brajendra Mishra Miniature Specimen Technique for Assessing the Microstructural Degradation in 2.25Cr-1Mo Steel — B.B. Jha, T.K. Sahoo, D. Tripathy and B.K. Mishra Fatigue Resistance of Structural Alloys — Vakil Singh Effect of Plasma Nitriding on Fatigue Characteristics of AISI 4330 Low Alloy Steel — Rajkumar Singh, Jagdish Sherkar, Ram Chandra Prasad, Ganesh Jawale and Raju Kadam Characterization of Modified Steel Surfaces with Scanning Auger and Scanning Microprobe XPS — J.S. Hammond, D.F. Paul, S. Alnabulsi, K.W. Bomben and W. Betz Identifying Boron Distribution in a Nb-B Containing Structural Steel — Balbir Singh and Gadadhar Sahoo Ultrafast Complete Inclusion Characterization for Steel Mills: Advances in Turnkey Automated Scanning Electron Microscope — Vishal L. Patel, Timothy J. Drake and Susan Benes Fatigue Failure of an Expansion Bellow of a Blast Furnace due to Improper Welding: A Case Study — Pankhuri Sinha, Hrishikesh R. Jugade, Goutam Mukhopadhyay and Sandip Bhattacharyya
Section IX: Process Optimization
Improvement in Mechanical Property Distribution of High Strength Steel — Manashi Adhikary, Nikhil Ramakrishnan, Sundara Bharathy, S. Ray, Avtar Singh, Vinay Mahashabde and T. Venugopalan Determination of Hot Rolling Parameters for CRNO Steel at Rourkela Steel Plant — P.P. Sengupta, S. Rath and Vinod Kumar Optimization of Process Parameters in Bar and Rod Rolling Using Gleeble Simulation — Pranav Kumar Tripathi, D. Satish Kumar, H.A. Lanjewar, S. Manjini and Kamleshwar Prasad Minimization of Cracking of Wheel Rims Manufacturing from Fe 410 Grade Structural Steel — Arthita Dey, Tanmay Bhattacharyya, G. Senthil Kumar and Sandip Bhattacharyya Improvement in Performance of Bell Annealing Line # 1 of Bokaro Steel Plant through Close Loop Expert System Based Heating Control — S. Mitra, S.K. Saha, R.S. Kumar, M. Gangadharan, B.K. Prasad, N.K. Ghosh and S. Roy Choudhary Die Stress Optimization Using Quantum Behaved Particle Swarm Optimization — Md. Israr Equbal, Anoop Kumar Sood and Aarif Hussain Improvement in Lubrication at Roll-Bite through Heat Balance at Cold Mill — A.K. Marik, N. Mondal, S. Rath, S. Sarkar and Rakesh ISBN - 9788130923017
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